Tyre Pyrolysis Plant Cost Horizontal Tire Pyrolysis Reactor System
Product description
With the rising public awareness for environmental protection, Waste tire/plastic recycling has attracted more and more attention all over the world. Huayin pyrolysis technology can convert waste tires, rubber, and plastic scrap into fuel oil, carbon black, steel wire and combustible gas. The plant has the advantages of environmental friendly, energy-saving, high oil yield and quality, and longer service life.
Output product and usage
| Output Products | Application |
| Fuel Oil (40%-55%) | 1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc. |
| Carbon Black (30%-35%) | 1. Make it to pellet or briquette as heating material. |
| Steel Wire (10%-15%) | Sell to iron and steel factory directly. |
| Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of heating material. 2. Storage the excess gas to restart the next batch. |
Features of waste tyre pyrolysis machine
1. The pyrolysis plant can process both waste tires and plastic (including PP ,PE , PS , ABS etc.)
2. No need the catalyst during the whole pyrolysis process.
3. No pollution. The smoke produced will be purified by our dedusting device ,finally reached emission standard.
4. 100% Safety. The pyrolysis reactor is made of Q245R/Q345R boilerplate, which is high pressure and high-temperature resistance that ensure its longer service life. Adding perfect hot seal technology to ensure operation safely.
5. No waste left after the pyrolysis process, the syngas(combustible gas) is recycled into the furnace to heat reactor instead of heating material.
6. It is easier to obtain economic value by recycling waste tires and plastics by pyrolysis process.
7. For 10ton waste tires or plastic , it will take about 24 hours to finish one batch.
8. Provide batch and continuous type pyrolysis plant , we can also customize products according to customers' processing capacity and requirements
Specification Of Tyre pyrolysis machine
| Item | Content |
| | |
| | |
| Raw materials | Waste tyre/rubber |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch |
| HY2200*5500 | 5 T/batch |
| HY2200*7500 | 7 T/batch |
| HY2600*6600 | 8 T/batch |
| HY2800*6000 | 9 T/batch |
| HY2800*6600 | 10 T/batch |
| HY2800*8100 | 15 T/batch |
| Remarks | Support customization |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm |
| Land area | 300-400㎡ (L30-40m*W10m) |
| Number of workers | 3-4 |
| Oil density and calorific value | 0.89g/cm³&44.30KJ/KG |
| Processing time and power | 10-24 hours. Averagely 15KW/h |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
5: Carbon black discharging.
Installation cases show
For more details , welcome contact us !
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750kg Waste Tyre Pyrolysis Plant Horizontal Tire Pyrolysis Reactor System Images
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