Small Waste Tyre Pyrolysis Machine Tyre Recycling Machine To Fuel Oil
Description of Huayin tyre pyrolysis plant
The small waste tyre pyrolysis machine can recycle waste tires , scrap rubber to fuel oil , carbon black , and steel wire . The waste doesn't need to be cleaned or washed before pyrolysis process ,they can be fed into the pyrolysis reactor directly. If they are OTR tires , then they need to be cut into pieces.
Output product and usage
FUEL OIL
The production rate of fuel oil is 40% in average. It's also known as tyre oil, pyrolysis oil, heating oil or furnace oil.The application is as heating fuel for industries such as power plant, cement plant, steel plant, metallurgical plant, glass plant etc.
CARBON BLACK
It produces approximately 35% of carbon black from used tyres. Carbon black is raw material for rubber&plastic industry or used as heating fuel.
STEEL WIRE
It's easy to sell to scrap metal dealers.
COMBUSTIBLE GAS
Combustible gas is routed to the heating system as a fuel supply. It saves the consumption of fuel oi
Parameter of Tyre recycling machine to oil
| Model | HY-05 | HY-08 | HY-10 | HY-15 | HY-30 |
| Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-35 t/d |
| Working Type | Batch | Batch | Batch | Batch | Continuous |
| Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
| Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
| Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
| Heating Fuel | Pyrolysis oil /coal/ wood/natural gas |
| Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
| Working pressure | Normal | Normal | Normal | Normal | Normal |
| Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
| Number of Containers | 1*40FR+1*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | bulk cargo |
Profit analysis report of the waste tyre pyrolysis machine
| Profit Analysis of HY-10T Pyrolysis Plant |
| Raw material | Tyres | 10Ton /Day | $45/Ton |
| Fuel | Pyrolysis oil | 200kg/Day | |
| Electricity | 50KW/H | 18 Hours | $0.14/KWH |
| Labour | 4 persons | 1 day | $50/person/day |
| Pyrolysis oil | 45% oil yield | 4.5Ton | $410/Ton |
| Carbon black | 30% yield | 3Ton | $50/Ton |
| Steel wire | 15% yield | 1.5Ton | $150/Ton |
| Daily Input | | | |
| Items | Consumption | Unit Price | Total |
| Tyre | 10Ton | $50 | $500 |
| Pyrolysis oil | 200KG | $0 | $0 |
| Electricity | 300KW | $0.14 | $42 |
| Labour | 4 persons | $50 | $200 |
| Total | | | $742 |
| Daily output | | | |
| Items | Quantities | Unit price | Total |
| Pyrolysis oil | 4.5Ton | $410 | $1845 |
| Carbon black | 3Ton | $50 | $150 |
| Steel Wire | 1.5Ton | $150/Ton | $225 |
| Total | | | $2220 |
| Daily Net profits | $1478 | | |
| Month Profits (25 working day) | $36950 | | |
| Annual profit (10 months) | $369500 | | |
Standing features of Huayin Tyre Pyrolysis machine for sale
1. The pyrolysis reactor is manufactured with good material of Q245R boiler plate which is high pressure and temperature resistance , 16mm thickness , it is rotating when production ,thus ensures the raw material can be heated evenly and faster. The thickened insulation layer minimizes heat loss.
2. Carbon black is conveyed in a sealed condition to achieve pollution-free and the slag is discharged out automatically through the screw conveyor,
3. Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. Less feeding time and labour required.
4. Larger condensation area maximizes condensation effect
FAQ
1. Are there any requirements for the size of the raw material ?
Yes, if the tires waste and plastic bales are within 1.4m , then they can be fed into the reactor directly , if not , they are needed to be crushed.
2. Can waste tyre and plastic be pyrolyzed together at the same time?
Better not mixed them together. The pyrolysis temperatures of them are different , so it will affect the quality of the pyrolysis oil and carbon black. We recommend customers to classify the tires and plastic separately.
3. Is pyrolysis a green technology ?
Yes, the discharged smoke can reach the emission standard with Huayin powerful dedusting system. The flue gas will firstly washed with water then purifed by ceramic packing deduster device. For European customers , we have deduster with higher configuration, desulfurization tower and denitrification tower.
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